Applications of Acoustic Microscopes

Acoustic Microscopes are used in many areas (semiconductor, metals, ceramics, rubber and plastics) to discover internal defects with non-destructive methods. Here are a few examples of usage:

Semiconductor Applications



Delaminated area in a ball grid array



Investigation of an IC: Die top area



Phase detection of delaminated areas inside an integrated circuit device
(red indicate 90% delaminations, yellow indicate 10% delaminations).



Coated wafer: Improper bonding between the coating material and the wafer surface.



Investigation of interior of an IC: Lead frame area.


Improper wafer bonding, the C-scan image is showing the interface area between 2 anodic bonded wafers.



3-D reconstruction of an IC package structure



High resolution example of the interior of an integrated circuit



Voids and adhesion effects inside a capsule device.


Delaminations in the lead frame area of an IC



Defects in a super conductor with copper cladding



Delamination of a flip structure.



Acoustic image of an optical grid showing 0.2 µm lateral resolution (taken at 2GHz)

Material Science Applications



High-frequency grain boundary structure investigations of steel, image width is 312 µm.



Voids and inclusions in rubber material



Microscopic cracks in steel during tensile testing



Microscopic cracks in a ball bearing



Thermal cracks in the interface area TiN/metal substrate



Inspection defects and boundaries in plastic components

Life Science Applications



Acoustic imaging of enamel and dentine in a human tooth



3-D image of cortical bone structure



Interior section of a bone



3-D reconstruction of a tooth


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